We offer a comprehensive range of screw production equipment—including cold heading, thread rolling, and assembly machines—alongside full-specification drilling tail screws, supported by ODM, OEM, and non-standard customization services.
Outperforming conventional peer thread rolling equipment in production efficiency, machining accuracy, material utilization rate, operational stability and equipment service life, the YWC multi-station thread roller effectively reduces comprehensive manufacturing costs for fastener producers and boosts product market competitiveness.
Most mainstream peer thread rolling machines adopt outdated single-station or basic double-station structures, featuring low single-machine yield, long forming cycle and insufficient capacity to support large-scale batch production. As an upgraded industrial-grade model, the YWC Multi Station Thread Rolling Machine for Fastener Manufacturing adopts an optimized modular multi-station layout, enabling synchronous rolling and continuous one-time forming of multiple work pieces in a single working cycle.
Compared with ordinary peer equipment, its comprehensive production efficiency is improved by 35%-60%, with an hourly output of thousands of standard fasteners, delivering outstanding mass-production advantages.
Breaking the intermittent feeding and rolling working mode of ordinary peer machines, the YWC automatic thread rolling machine supports fully integrated automatic feeding, precise positioning, synchronous rolling and intelligent blanking, requiring no frequent shutdowns for parameter adjustment or maintenance.
A single operator can manage 3 to 5 units simultaneously, drastically cutting labor input and production labor costs. It perfectly resolves the core pain points of traditional single-station equipment, such as low production capacity, high labor dependence and uncontrollable delivery cycles during production peak seasons.
Traditional thread cutting equipment and ordinary peer rolling machines inevitably produce 8%-12% metal scrap during processing. The waste issue is particularly prominent for high-value raw materials like 316 stainless steel, titanium alloy and high-strength alloy steel, bringing long-term and high production loss costs for manufacturers.
YWC Multi Station Thread Rolling Machine for Fastener Manufacturing adopts pure cold plastic deformation chipless forming technology, achieving a 100% material utilization rate with zero cutting scrap. This innovative process helps fastener factories reduce annual raw material costs by 15%-27%, creating tangible economic benefits.
In addition to cost savings, the cold rolling process optimizes and preserves the complete metal fiber structure of fastener threads, avoiding fiber fracture and structural damage caused by traditional cutting processes used by peer equipment.
The rolled thread surface is denser and more uniform, with finished fasteners featuring 15%-20% higher tensile strength and fatigue resistance than those processed by ordinary rolling machines. This significantly reduces product defective rates and after-sales failure risks, improving overall product quality and brand reputation.
Most conventional peer rolling machines adopt simple mechanical transmission structures, with poor positioning accuracy and structural stability. After long-term high-load operation, equipment vibration and mechanical wear easily cause thread burrs and dimensional deviations, with a conventional tolerance error of ±0.03mm to ±0.05mm, failing to meet the strict precision requirements of high-end fastener applications in automotive, aerospace and precision machinery industries.
Equipped with custom high-precision die sets and a high-response servo synchronous control system, the YWC multi-station thread rolling machine delivers a repeated positioning accuracy of ±0.01mm. Its exclusive multi-station uniform stress dispersion design ensures balanced rolling force in all directions, effectively eliminating common defects such as thread deformation, tooth collapse and pitch deviation.
The finished thread surface roughness reaches as low as Ra0.2-Ra0.8μm, far exceeding the processing quality of ordinary peer equipment, and fully complies with international precision standards for high-end customized fasteners.
Ordinary peer thread rolling machines generally use thin welded beds or low-rigidity cast iron structures, with poor shock resistance and deformation resistance. Under long-term continuous high-load operation, structural deformation and severe equipment vibration frequently occur, leading to declining rolling accuracy and frequent mechanical failures, with an average annual failure rate of over 3%.
In contrast, the YWC multi station thread rolling machine adopts an integral thickened high-density cast iron bed, featuring superior shock absorption and anti-deformation performance. All core transmission components are forged with high-strength alloy materials, and the multi-station structural design evenly disperses mechanical wear.
As a result, the service life of YWC die sets is 2-4 times that of ordinary peer molds. The equipment supports 24-hour uninterrupted stable operation, with a long-term operating failure rate strictly controlled below 1.2%, far lower than the industry average. It minimizes equipment downtime, maintenance costs and part replacement expenses for enterprises.
Traditional peer rolling machines have single functional configuration, complicated parameter calibration procedures and long mold replacement cycles, and can only produce fasteners of single specifications, resulting in extremely low production flexibility and poor adaptability to diversified orders.
YWC Multi Station Thread Rolling Machine for Fastener Manufacturing is built with a large-capacity parameter storage system, which can save more than 3200 sets of customized thread processing parameters and realize one-key quick switching for different specifications of bolts, screws and threaded shafts, greatly improving order switching efficiency.
Equipped with intelligent real-time monitoring, automatic fault alarm and overload protection systems, the YWC machine can automatically identify common abnormal conditions such as material jamming and parameter deviation, and implement emergency stop and alarm reminders to prevent batch defective products.
Compared with peer equipment that relies entirely on senior worker experience for debugging, YWC intelligent equipment lowers operational technical thresholds, shortens equipment debugging cycles, and efficiently meets the diversified, customized and small-batch flexible production needs of modern fastener manufacturers.
Optimized with an upgraded power transmission structure, the YWC multi-station thread rolling machine features low no-load power consumption and ultra-high energy utilization efficiency.
Its comprehensive energy consumption is reduced by 30%-50% compared with traditional peer rolling equipment. The whole machine operates with zero processing dust, no production waste and low operating noise, fully complying with international green manufacturing and environmental protection standards.
Multi Station Thread Rolling Machine for Fastener Manufacturing not only effectively reduces enterprise long-term energy operation costs, but also optimizes the factory production environment, helping enterprises pass green factory certification and enhance sustainable production capabilities.
Brand: YWC
Product Name: Multi Station Thread Rolling Machine
Processing Technology: Cold Chipless Thread Forming
Positioning Accuracy: ±0.01mm
Surface Roughness: Ra0.2-0.8μm
Material Utilization Rate: 100%
Continuous Operation Failure Rate: ≤1.2%
Applicable Products: Standard/non-standard bolts, screws, studs, threaded shafts, high-strength fasteners
Automation Level: Full automatic feeding, rolling, blanking, intelligent monitoring
Breaking the homogenized design and performance limitations of ordinary industrial thread rolling machines, the YWC Multi Station Thread Rolling Machine for Fastener Manufacturing targets the core pain points of fastener manufacturing enterprises.
Through innovative multi-station structure design, high-precision performance iteration, heavy-duty structural reinforcement and intelligent function upgrading, it achieves core competitive advantages of higher production efficiency, superior machining precision, lower comprehensive cost, more stable operation and longer service life.
It effectively solves the industry's common problems of low output, serious material waste, unstable product quality and high equipment operation cost, helping fastener enterprises improve production efficiency, reduce operating costs and enhance core market competitiveness.
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No. 54, Dashani Street, Haishu District, Ningbo City, Zhejiang Province, China
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